900~1200MM HDPE PIPE EXTRUSION LINE
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Description
This is a hunge HDPE pipe extrusion line that is used for manufacturing high-density polyethylene (HDPE) pipes with diameters ranging from 900mm to 1200mm. This extrusion line is designed to efficiently and precisely produce large-diameter HDPE pipes, which are commonly used in various applications such as water supply, drainage, and industrial piping.
The function of the HDPE pipe extrusion line is to take raw HDPE material, typically in the form of granules or pellets, and process it through a series of steps to form the final pipe product. The extrusion line typically consists of several key components, including two automatic vacuum loaders, a hopper dryer, a metric weighing systems, an extruder, a die head, a 1.5 meters vacuum calibration tank and a 10 meters vacuum calibration tank, three spray cooling tanks, a haul-off unit, a cutting machine, and a stacker. Each of these components plays a crucial role in the extrusion process, ensuring the production of high-quality, uniform HDPE pipes.
The extrusion process begins with the raw HDPE material being fed into the extruder by automatic vacuum loaders, where it is melted and homogenized. The molten HDPE is then forced through the die head to form the desired pipe diameter. As the pipe exits the die head, it enters the vacuum calibration tank, where it is shaped and cooled to maintain its dimensions and roundness. The shaped pipe will go through three spray cooling tanks for further cooling. The haul-off unit then pulls the pipe at a controlled speed, while the cutting machine precisely cuts the pipe to the desired length. Finally, the stacker collects and organizes the finished pipes for further handling and packaging.
The function of the HDPE pipe extrusion line is to take raw HDPE material, typically in the form of granules or pellets, and process it through a series of steps to form the final pipe product. The extrusion line typically consists of several key components, including two automatic vacuum loaders, a hopper dryer, a metric weighing systems, an extruder, a die head, a 1.5 meters vacuum calibration tank and a 10 meters vacuum calibration tank, three spray cooling tanks, a haul-off unit, a cutting machine, and a stacker. Each of these components plays a crucial role in the extrusion process, ensuring the production of high-quality, uniform HDPE pipes.
The extrusion process begins with the raw HDPE material being fed into the extruder by automatic vacuum loaders, where it is melted and homogenized. The molten HDPE is then forced through the die head to form the desired pipe diameter. As the pipe exits the die head, it enters the vacuum calibration tank, where it is shaped and cooled to maintain its dimensions and roundness. The shaped pipe will go through three spray cooling tanks for further cooling. The haul-off unit then pulls the pipe at a controlled speed, while the cutting machine precisely cuts the pipe to the desired length. Finally, the stacker collects and organizes the finished pipes for further handling and packaging.
Main Parts Technical Parameters:
Pipe application: for water and gas transporting
Material: HDPE 80/100 recycled and new material
Production pipe range: 900~1200 MM
Production capacity: ≥ 1400 KG/Hr.
Production Speed: 0.03~0.6 M/Min.
Whole line length: 74 Meters
Main extruder: SJ120/38 single screw extruder, DC 400 KW
Total installation power: 780 KW
Line central height: 1600~1650 MM
Recycle Water Consumption: 40 M3/Hr.
Compressed Air Required: 0.8 M3/Min.
Speed controlled by ABB DC Speed Controller
SIEMENS 12 “LCD display screen
Material: HDPE 80/100 recycled and new material
Production pipe range: 900~1200 MM
Production capacity: ≥ 1400 KG/Hr.
Production Speed: 0.03~0.6 M/Min.
Whole line length: 74 Meters
Main extruder: SJ120/38 single screw extruder, DC 400 KW
Total installation power: 780 KW
Line central height: 1600~1650 MM
Recycle Water Consumption: 40 M3/Hr.
Compressed Air Required: 0.8 M3/Min.
Speed controlled by ABB DC Speed Controller
SIEMENS 12 “LCD display screen
The production line consists of:
SJ120/38 Single Screw Extruder—————————————————————————————————-1 PC
SAL-7.5 HP Auto Loader Model——————————————————————————————————2 PCS
FHD-600 Hopper Dryer——————————————————————————————————————–1 PC
Gravimetric Metering System———————————————————————————————————-1 PC
Color Strip Single Screw Extruder—————————————————————————————————-1 PC
Extrusion Basic Mold———————————————————————————————————————–1 SET
Vacuum Calibration Tank (1.5M)—————————————————————————————————–1 PC
Vacuum Calibration Tank (10M)——————————————————————————————————1 PC
Spray Cooling Tank (5.58M)————————————————————————————————————-3 PCS
Caterpillar Haul-off Machine————————————————————————————————————1 PC
Cutting Machine——————————————————————————————————————————-1 PC
Pipe Storage Stacker————————————————————————————————————————2 PCS
SAL-7.5 HP Auto Loader Model——————————————————————————————————2 PCS
FHD-600 Hopper Dryer——————————————————————————————————————–1 PC
Gravimetric Metering System———————————————————————————————————-1 PC
Color Strip Single Screw Extruder—————————————————————————————————-1 PC
Extrusion Basic Mold———————————————————————————————————————–1 SET
Vacuum Calibration Tank (1.5M)—————————————————————————————————–1 PC
Vacuum Calibration Tank (10M)——————————————————————————————————1 PC
Spray Cooling Tank (5.58M)————————————————————————————————————-3 PCS
Caterpillar Haul-off Machine————————————————————————————————————1 PC
Cutting Machine——————————————————————————————————————————-1 PC
Pipe Storage Stacker————————————————————————————————————————2 PCS
Application
Production Line Flow Chart
Raw material+additive → mixing → vacuum feeding machine → hopper dryer → single screw extruder → extrusion mold → calibrators → vacuum calibration tank → water cooling tank → haul-off machine → cutting machine → stacker or pipe winder
Main Technical Parameter
Model | Pipe Range (mm) | Extruder Model | Max Hauling Speed (m/min) | Main Motor Power (KW) | Max. Extrusion Output (kg/hour) |
BQX63 | 20~63 | SJ65/33 | 12 | 55 | 150 |
BQX110 | 20~110 | SJ65/33 | 10 | 75 | 180 |
BQX160 | 75~160 | SJ75/33 | 8 | 110 | 350 |
BQX250 | 90~250 | SJ75/33 | 5 | 110 | 350 |
BQX315 | 110~315 | SJ90/33 | 3 | 160 | 450 |
BQX450 | 160~450 | SJ90/33 | 2 | 160 | 450 |
BQX630 | 315~630 | SJ120/33 | 1.6 | 280 | 850 |
BQX800 | 500~800 | SJ120/33 | 0.8 | 280 | 850 |
BQX1000 | 630~1000 | SJ150/33 | 0.8 | 400 | 1200 |
BQX1200 | 710~1200 | SJ150/33 | 0.6 | 400 | 1200 |
BQX1600 | 1000~1600 | SJ120/33&SJ90/33 | 0.3 | 280+160 | 1400 |
Production Line Details
Final finished products applications:
HDPE pipes are widely used in water, gas, and electrical systems due to their numerous benefits. HDPE pipes are made from high-density polyethylene, a thermoplastic polymer known for its toughness, flexibility, and resistance to corrosion and chemical degradation. They are available in different diameters to cater to various water supply needs.
Modified Polypropylene (MPP) power cable protection pipe is a new type of plastic pipeline manufactured using modified polypropylene as the main raw material and special formula and processing technology. It has a series of advantages such as high strength, high temperature resistance, easy construction, and cost saving.
Modified Polypropylene (MPP) power cable protection pipe is a new type of plastic pipeline manufactured using modified polypropylene as the main raw material and special formula and processing technology. It has a series of advantages such as high strength, high temperature resistance, easy construction, and cost saving.